CNC Gear Shaping shaper Machine with 8 axes and 5 linkages

CNC Gear Shaping Machine uses the up and down reciprocating cutting motion of the gear shaper and the relative rolling with the workpiece to accomplish, for example, cylindrical straight-toothed disk gears, multiple gears, internal and external gears and sector gears, etc.

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Product Description

Product Description

cnc gear shaping machine

The machine is an eight-axis, five-axis CNC gear shaping machine with the following features:

Equipped with an electronic helical guide system, which allows the machining of helical gears without the need to install special helical guides.

The tool carrier slide has a lifting function, which is especially suitable for the efficient machining of duplicate gears with the same module but different numbers of teeth under single clamping conditions.

cnc-gear-shaping-machine

Features

The CNC swing table is designed to support not only the machining of small taper gears, but also the manufacture of gears with special tooth orientation requirements.

Efficient production.

The machine's tool carrier is designed with hydrostatic guideways and hydrostatic bearings to ensure that it can adapt to high-speed stroke operations up to a maximum stroke rate of 2,500 strokes per minute.

The bed is made of high-density gray cast iron with a double-wall construction design that ensures excellent thermal stability of the base parts.

Details

gear-shaper

parameter

Items		unit	parameters
Max.workpiece diameter	external gear	mm	200
	Internal gear (max. 400)		60+d cutter
Max. module		mm	6
Max.stroke length		mm	70
Max. tooth width		mm	60
Number of spindle strokes (stepless)		str/min	400-2500
Spindle diameter		mm	85
Distance from tool mounting surface to table surface		mm	58-328
Distance from tool centerline to table centerline		mm	-230
Table surface diameter		mm	200
Table spindle bore diameter		mm	75
Table swing angle		°	±10
Radial feed of the highest tool spindle position		mm	>0.5
Radial feed of column (stepless speed regulation)		mm/str	0.001
Radial speed of column		mm/min	2000
Maximum rotational speed when table is running fast		rpm	10.4
Stroke length of tool holder slide		mm	200
Total machine power		kW	50
Machine dimensions (LxWxH)		mm	3305x2680x2800
Total weight of machine		kg	about 10000

gear-machines

There are several types of machines that may be paired with CNC Gear Shaping Machines to form a complete and perfect solution:

CNC Gear Hobbing Machines

Gear hobbing machines are suitable for the mass production of external cylindrical gears, complementing the gear shaping machines to cover different types of gear processing needs.

CNC Gear Shaving Machine:

Tooth shape correction and surface finishing after gear insertion or hobbing;

CNC Gear Grinding Machine:

suitable for gears requiring extremely high precision and surface roughness, such as gears in automobile gearboxes and key components in precision machinery.

5-axis linkage machining center:

very effective in machining complex structure of gear box body, gear shaft and other components, with professional gear machine tools, to achieve one-stop processing from blank to finished product.