Gears & Gear Machinery & Equipment

Wuxi Geepro Gear Technology Co., Ltd. stands as a leading provider of comprehensive, high-precision gear manufacturing solutions. Since our establishment in 2016, we have dedicated ourselves to the research, development, and production of an extensive range of CNC gear processing machinery and equipment. Our core product portfolio is engineered to address the entire gear production workflow, encompassing CNC gear hobbing machines, CNC gear shaping machines, high-precision CNC gear grinding machines, worm wheel grinders, gear deburring machines, and advanced gear testers. 

In-Depth Core Product Applications and Selection Guidance

Our machinery is integral to the manufacturing processes of critical components in numerous sectors. Understanding the specific application and requirements is key to selecting the optimal machine and its configuration.

1.Automotive Manufacturing (Passenger & Commercial Vehicles & EVs): This industry demands extreme precision, high volumes, and exceptional surface finishes for components like transmission gears, differential gears, and powertrain systems in new energy vehicles (NEVs).

• Application Specifics: For transmission gear manufacturing, our CNC gear hobbing machines (e.g., G200, G350 series) are deployed for high-speed, efficient roughing and semi-finishing of gear teeth. The G400 Vertical 6-Axis CNC Hobbing Machine is particularly adept at producing high-accuracy helical and spur gears common in transmissions. Subsequent hardening processes often necessitate CNC gear grinding machines to achieve the final, micron-level tolerances and perfect tooth profile required for smooth, quiet operation. For gearbox components like synchronizer hubs, our Gear Deburring Machines are critical for post-machining cleaning to remove sharp edges and prevent premature failure.

• Selection Parameters: Key considerations include module range (e.g., our G800 handles up to 12 Module for heavy-duty truck transmissions), diameter capacity (shafts vs. planetary gears), required quality grade (ISO 5-8), and production volume (dictating the need for automation like the automatic loading system on the G260 model).

  
  

2.Wind Energy: This sector requires the machining of exceptionally large, durable, and reliable gears for wind turbine gearboxes that operate under immense torque and variable loads.

• Application Specifics: The large diameter and high module of these components often require robust vertical gear cutting machines like the G800 CNC Vertical Gear Cutting Machine. The machining process focuses on stability and the ability to handle large workpieces. Subsequent grinding and finishing are crucial to ensure longevity and fatigue resistance.

• Selection Parameters: Maximum workpiece diameter and weight capacity is the primary driver. Machine rigidity and power are critical to handle the high cutting forces involved in machining these large gears.

  
  

3.Aerospace: This field involves manufacturing gears for aircraft engines, actuation systems, and navigation equipment, where failure is not an option. Components must be lightweight, incredibly precise, and capable of operating in extreme environments.

• Application Specifics: CNC gear grinding machines are often the technology of choice here, capable of achieving the ultra-high precision (e.g., ISO 5 grade and better) and superior surface finishes mandated for aerospace applications. They machine hardened materials and exotic alloys to exacting specifications.

• Selection Parameters: The paramount factor is attainable quality and accuracy. The machine's ability to consistently hold extremely tight tolerances on tooth profile, lead, and pitch is non-negotiable.

  
  

4.Heavy Machinery & Industrial Automation: This broad category includes gears for mining conveyors, excavators, industrial robots, and automated production lines.

• Application Specifics: Gear hobbing machines form the backbone for producing the vast quantities of gears needed. For heavy machinery, high module capacity and machine toughness are essential. For the precision components in industrial robots and automation equipment, our 6-axis CNC machines provide the flexibility and accuracy to create complex gear profiles. Automation Solutions, including robotic arms and automatic loading/unloading systems, are integrated to create flexible manufacturing cells for high-volume, unmanned production.

• Selection Parameters: Choice depends on the gear type (spur, helical, worm), batch size (job shop vs. mass production), material, and the desired level of automation integration to reduce labor and increase consistency.

  
  

Technical Specifications and Their Practical Impact

The choice of machine parameters directly influences its suitability for a given task:

• Module Range: A machine with a higher module capacity (e.g., 12) can cut larger, stronger teeth for heavy-load applications (mining, energy), while a lower range suffices for finer-pitch gears in precision instruments.

• Diameter Capacity: Determines the physical size of the gear that can be produced. Our range from 200mm (G200) to 800mm (G800) allows us to serve industries from small precision parts to large industrial gear manufacturing.

• Number of CNC Axes: More axes (e.g., 6-axis) provide greater flexibility for machining complex geometries like helical gears, crowns, or gears with special profiles in a single setup, reducing cycle times and potential errors.

• Automation Integration: Options like automatic pallet changers or robotic arms (e.g., on the G260) are critical for high-volume manufacturers seeking to reduce labor costs, minimize human error, and enable lights-out production.

  
  

Competitive Advantages & Our Commitment

Geepro differentiates itself through a commitment to total gear solutions. We move beyond simply selling machines by offering:

• Application-Oriented Engineering: We provide expert consultation to match the right machine and configuration to your specific production needs.

• Uncompromising Quality Control: Our machinery incorporates precision components and rigid construction to ensure lasting accuracy and performance.

• Global Support Network: With exports to over 20 countries, we back our products with responsive 24/7 online support and the capability for on-site technical service, minimizing downtime for our customers.