G800 CNC Vertical Gear Cutting Machine with 12 Module

Product Introduction

Wuxi Geepro Gear Technology Co., Ltd. is a leader in the design and manufacture of high-precision gear machinery. The G800 CNC Vertical Gear Cutting Machine with 12 Module is one of the company’s flagship products, engineered to meet the demands of the modern manufacturing industry. This versatile machine is designed for cutting gears with a variety of modules, specifically those up to 12, providing a wide range of machining capabilities. The G800 is ideal for manufacturers working in automotive, aerospace, and heavy machinery sectors, where precise gear cutting is critical for system performance and durability.

The G800 CNC Vertical Gear Cutting Machine is designed with advanced features to improve precision, enhance efficiency, and reduce the time required for gear manufacturing. Its robust construction ensures reliability even under high-stress conditions, while the advanced CNC technology ensures repeatability and high accuracy.

Product Features

• High-Precision Cutting: The G800 CNC Vertical Gear Cutting Machine utilizes advanced CNC technology to achieve precise gear cutting, ensuring accurate teeth profiles, smooth finishes, and excellent gear performance.

• Wide Gear Module Range: With the ability to work with gears up to 12 modules, the G800 offers flexibility for a variety of gear sizes and types.

• Vertical Cutting Design: The vertical configuration provides better chip removal, stability during operation, and reduced wear on the cutting tools.

• Advanced Fanuc Control System: The G800 is equipped with a Fanuc CNC system, providing ease of use, high-speed processing, and exceptional control for complex gear cutting operations.

• Versatile Gear Cutting: This machine is capable of cutting various types of gears, including helical, spur, and worm gears, making it suitable for a wide range of industries and applications.

• Durability and Reliability: Built with high-quality components, the G800 CNC machine is designed to handle continuous, high-precision cutting tasks with minimal maintenance.

Applications

Regardless assuming you work in the car, aviation, or whatever other area that relies upon precise stuff cutting, this stuff hobbing machine is the best decision.

Solutions to every problem: wind turbine gearboxes and actuators, industrial gear, mining equipment, marine drives, etc. Its professional-grade capabilities and precision make it an ideal choice for manufacturers and industries that require high quality gear.

Product Quality Control

Wuxi Geepro Gear Technology Co., Ltd. ensures the highest standards of quality control through every step of the production process. Key aspects of the quality control process include:

• Raw Material Inspection: All raw materials used in the manufacturing of the G800 CNC Vertical Gear Cutting Machine are thoroughly inspected for quality and durability before they are used in production.

• Precision Machining: During the production process, strict quality checks are performed at each stage, including machining, assembly, and finishing. The machine’s components are fabricated with precision to ensure long-lasting performance.

• Testing and Calibration: After assembly, each G800 machine undergoes extensive testing to verify cutting accuracy, functionality, and overall performance. This includes checking the alignment of the CNC system and ensuring that the machine meets specified gear-cutting parameters.

• Final Inspection: Before shipment, the machine undergoes a final quality inspection, which includes verifying the overall operational capabilities and ensuring that it meets the high standards expected from Wuxi Geepro products.

Product Production Process

The production of the G800 CNC Vertical Gear Cutting Machine follows a structured process designed to ensure both quality and efficiency:

1. Design and Engineering: The design team works with advanced CAD software to create the blueprints for the machine, ensuring it meets customer requirements and industry standards.

2. Component Manufacturing: Critical components such as the spindle, gearbox, and CNC control system are fabricated and machined with high precision.

3. Assembly: The machine is carefully assembled, with each part being tested for proper fit and function before moving on to the next stage.

4. Final Testing and Calibration: Once assembled, the machine undergoes rigorous testing to ensure that all components work together seamlessly and the machine performs at its optimal capacity.

5. Packaging and Shipping: After passing quality inspections, the machine is carefully packed and shipped to the customer with all necessary documentation.

Product Operation Guide

Operating the G800 CNC Vertical Gear Cutting Machine is straightforward with its user-friendly Fanuc CNC control system. The following steps outline the basic operation:

1. Set Up the Machine: Install the required cutting tool, input the workpiece, and adjust the machine settings such as the gear module and spindle speed.

2. Input Gear Specifications: Using the Fanuc CNC system, input the specific parameters for the gear to be cut, such as the module, number of teeth, and cutting depth.

3. Start the Cutting Process: Initiate the gear cutting process, ensuring that the cutting tool is properly aligned and the machine is operating at the desired speed and precision.

4. Monitor the Operation: During operation, operators should monitor the machine's performance to ensure smooth cutting and make adjustments as needed.

5. Post-Processing: After the cutting operation is complete, remove the workpiece, inspect the gear quality, and conduct any post-processing such as deburring or finishing.

Why Choose Us?

Wuxi Geepro Gear Technology Co., Ltd. is renowned for producing high-quality gear machinery. Here are a few reasons why choosing our G800 CNC Vertical Gear Cutting Machine is the best decision for your manufacturing needs:

• Proven Expertise: With years of experience in the gear machine manufacturing industry, Wuxi Geepro has built a reputation for delivering top-quality, reliable machines.

• Innovative Technology: The G800 incorporates the latest CNC technology and engineering innovations, ensuring high-precision gear cutting and increased productivity.

• Comprehensive Support: We provide full after-sales support, including installation, training, maintenance, and spare parts, to ensure you get the most out of your investment.

• Customization Options: We offer customization services to meet your specific manufacturing needs, whether it’s adapting the machine’s capabilities or incorporating specific features.

FAQ

1. What is the maximum gear module the G800 can handle?

The G800 CNC Vertical Gear Cutting Machine is designed to handle gear modules from 0.5 to 12.

2. What types of gears can the G800 cut?

The machine is capable of cutting various types of gears, including spur gears, helical gears, and worm gears.

3. What is the maximum cutting depth?

The maximum cutting depth of the G800 is 100mm.

4. Does the G800 come with a control system?

Yes, the G800 is equipped with a Fanuc CNC control system, ensuring easy operation and precise control over the cutting process.

5. How does the G800 perform in terms of speed and precision?

The G800 operates at a spindle speed of 1000 - 2000 RPM, providing high-speed cutting without compromising on accuracy. The machine is designed to deliver excellent cutting precision, which is essential for gear manufacturing.

Standard configuration

The G800 CNC Vertical Gear Cutting Machine with 12 Module by Wuxi Geepro Gear Technology Co., Ltd. offers exceptional performance, precision, and versatility. Designed to meet the needs of modern manufacturing, this machine provides the reliability and accuracy required to produce high-quality gears for a variety of industries. With its advanced control systems, robust construction, and efficient production process, the G800 is the ideal solution for your gear cutting needs.

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