Gears & Gear Machinery & Equipment

Gear cutting tools are essential components in modern manufacturing processes, enabling the production of high-precision gears for industries such as automotive, aerospace, energy, and industrial automation. At GEEPRO, we specialize in designing and manufacturing advanced gear cutting tools, including broaching cutters and gear hobs, which are engineered to meet stringent quality standards and enhance production efficiency. Our tools are compatible with CNC broaching machines and gear hobbing machines, ensuring seamless integration into automated production lines.

Product Categories and Features

Broaching Cutters

• Application: Used for machining internal and external geometric features such as keyways, spline holes, and through-holes in components like engine blocks, transmission cases, and precision instruments.

• Key Features:

• High-Efficiency Material Removal: Multi-tooth design allows for rapid cutting in a single stroke, reducing processing time by up to 50% compared to conventional methods.

• Superior Precision: Achieves dimensional accuracy of IT6-IT8 and surface roughness of Ra≤1.6μm, ideal for critical components in automotive and aerospace systems.

• Durability: Made from high-speed steel (HSS) or carbide materials with wear-resistant coatings (e.g., TiN, TiAlN), extending tool life to over 1 million cycles.

• Customization: OEM/ODM services available for tailored solutions, including tool dimensions (diameter: 10-200mm), tooth profile, and coating specifications.

• Technical Parameters:

• Module Range: 0.5-12

• Maximum Cutting Depth: 500mm

• Compatibility: CNC broaching machines and automated systems.

Gear Hobs

• Application: Designed for dry and hardened cutting of spur gears, helical gears, and timing pulleys in industries like wind power, automotive transmissions, and robotics.

• Key Features:

• Versatile Cutting Modes: Supports both wet and dry cutting, accommodating high-speed operations up to 3,000 RPM.

• Material Excellence: Carbide or powder metallurgy materials ensure optimal performance for difficult-to-machine materials like hardened steel and alloys.

• Precision Grinding: Advanced grinding technology guarantees tooth profile accuracy (±0.005mm) and smooth finishing.

• Custom Designs: Offered in standard and modified tooth profiles for specific applications such as EV gearboxes and industrial reducers.

• Technical Parameters:

• Module Range: 0.5-10

• Diameter Tolerance: ±0.01mm

• Coating Options: TiN, TiCN, or AlCrN for enhanced thermal resistance.

Industry Applications

• Automotive: Gear hobs and broaches are used in transmission systems and differential assemblies to ensure quiet operation and fuel efficiency.

• Aerospace: Critical for manufacturing high-strength gears in landing gear mechanisms and engine components.

• Energy: Tools process gears for wind turbine gearboxes and hydroelectric systems, requiring corrosion resistance and high load capacity.

• Industrial Automation: Enables precision motion control in robotic arms and conveyor systems.

Why Choose GEEPRO Gear Cutting Tools?

• Global Expertise: With exports to over 20 countries including Germany, Mexico, and Russia, our tools meet international standards (ISO 9001:2015).

• Technical Support: Online and on-site services for tool maintenance and optimization, reducing downtime.

• Innovation: R&D focus on coatings and material science to improve tool lifespan and cutting speeds.

Integration with GEEPRO Machinery

Our gear cutting tools are designed to complement GEEPRO’s CNC gear hobbing machines and grinding machines, creating a seamless workflow from tooling to finished gear production. For example, the G200 Gear Hobber pairs optimally with our custom gear hobs for high-speed machining of long shafts.

Conclusion

GEEPRO’s gear cutting tools combine precision, durability, and adaptability to meet diverse industrial needs. By leveraging our OEM/ODM capabilities and technical expertise, we deliver solutions that enhance productivity and reduce operational costs. Explore our product brochures for detailed specifications or contact our team for customized recommendations.