Product Overview
Our broaching machines offer unparalleled metalworking precision, making them ideal for high-quality broaching operations. These machines are engineered for efficiency and accuracy, capable of producing intricate designs and patterns. With their robust construction and advanced technology, they are suitable for a variety of broaching applications, from small-scale intricate work to large, industrial projects.
Product Features Of Broaching Machine
Intelligent adaptive system: equipped with cutting force monitoring module, dynamically adjusts feed speed to prevent tool breakage.
Ultra-long stroke design: maximum broaching length 3000mm, suitable for wind turbine spindle ultra-large internal spline processing.
Modular tool library: quick-change tool holder enables broach switching within 10 minutes.
Oil-cooled vibration suppression technology: multi-stage hydraulic buffer system reduces machining vibration amplitude ≤3μm.
Digital twin interface: synchronizes virtual debugging with actual machining parameters through OPC UA protocol.
Product Advantages Of Broaching Machine
Process revolution: single-process rough and fine machining, shortening cycle by 70% compared to gear shaping process.
Cost control: carbide coated broach life reaches 50,000 times, rework rate is less than 2%.
Precision breakthrough: cumulative pitch error ≤0.008mm, meeting DIN5480 standard Class 4 Precision.
Green manufacturing: integrated micro-lubrication system (MQL), reducing waste by 90%.
Product Applications Of Broaching Machine
New energy vehicles: efficient forming of motor rotor helical slots (takt time ≤ 45 seconds).
Hydraulic system: synchronous processing of multiple inner hole keyways of plunger pump valve body.
Energy equipment: precision broaching of fir-tree-shaped tenon grooves of gas turbine wheel.
Rail transportation: mass production of inner gear rings of high-speed rail gearboxes (CPK ≥ 1.67).
